CRAFT Video: Intro to Metalworking

This week on the CRAFT Video learn some basics of fine metalworking. With a few simple tools, you can create neat shapes from copper (or silver or brass) sheet and add some fun texture. I made this copper and silver "triple bypass" get-well card for MAKE Senior Editor Gareth Branwyn, who's recovering from surgery.

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Materials and tools:

  • jeweler's saw frame with extra blades
  • copper sheet
  • jeweler's files
  • wet-dry sandpaper, 400 grit (hardware store)
  • design on standard printer paper
  • rubber cement
  • copper etchant (ferric chloride or sodium persulfate)
  • various sized permanent markers
  • acetone or denatured alcohol (hardware store)
  • conti crayon and/or colored pencils
  • silver wire
  • Dremel or other handheld rotary tool
  • drill bit
  • ball-peen hammer
  • scrap wood
  • steel surface for hammering
  • pliers and wire cutters

Most of these jewelry supplies can be ordered from Rio Grande. Check online to find a local jewelry supply shop, since they're usually really knowledgeable and helpful. If you live around Phoenix, AZ, try Lonnie's.

For more cool metalwork, check out our metalwork archive.

garsheart.png

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Comments

Newest comments listed first.

Posted by: Anonymous on September 7, 2009 at 4:39 PM

What did you use the Conte Crayon for?

I saw that you started rubbing conte crayon on the etched copper but you never explained why?


Posted by: Becky Stern on September 7, 2009 at 7:21 PM

It's to fill in the crevices to give it some color, so it highlights the texture!


Posted by: TheCluelessCrafter on August 28, 2009 at 1:20 PM

Is Using a Jeweler's Saw Easy?

I have never cut through copper around a curvy template like this heart. It seems as though I would have to apply a lot of force and that would be very hard to move around the curves? Thanks for the demo -- well done.


Posted by: Becky Stern on August 28, 2009 at 1:26 PM

The trick is not too push too hard in the direction you're cutting. Just keep it moving up and down and gently guide it along the lines. For sharp turns, just move the saw up and down while slowly rotating the frame, not even moving it forward at all. Hope that helps!


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